PRODUCTION DATA SYSTEMS

Production Monitoring & Traceability.

Know what every line is producing, when it stopped, and where every part went.

We design monitoring and traceability systems that connect to your machines, scanners, scales, and sensors. They log cycle times, output, and downtime, and link every item back to its batch and record.

Our Capabilities.

High-Speed Automated Packaging & Bottling Line Monitoring
01

Non-invasive line monitoring

Production data captured from running machines without changing their existing controls

02

Cycle-time and downtime tracking

Every cycle timed and every stoppage logged, by machine and by shift

03

Process parameter monitoring

Temperature, pressure, and flow checked against set limits at every stage

04

Barcode-based traceability

High-speed scanning matched against production records in real time

05

Weight-based verification

Load-cell checks against tolerance bands catch missing parts before packing

06

Line dashboards and records

Live line status, shift output, and stored records for review

Engineering Applications.

01

Battery Assembly Line Monitoring

Cycle times, bottlenecks, and shift output logged across assembly lines. Shows where output is being lost.

02

Glass Bottle Plant Monitoring

Production, temperatures, and cycle timing tracked across the bottle line. Gives teams a clear view of line performance.

03

Bottling Line Monitoring

Throughput and downtime logged from filling, capping, and packaging equipment. Turns stoppages into data teams can act on.

04

Tyre Mould Monitoring

Time taken by each mould is measured, with every parameter checked against its range. Flags cycles that ran outside tolerance.

05

Barcode Traceability

Conveyor scanning matched against production records in real time. Catches misprints and keeps every container linked to its batch.

06

Inline Weight Traceability

Load cells compare finished part weight against tight tolerance bands. Detects missing sub-components before packing.

High-Speed Conveyor Optical Scanning & Barcode Traceability Facility

Built for manufacturers and plant teams who need to see line output, catch losses early, and trace every batch back.

Selected Projects.

SYS 01

Battery Assembly Line Telemetry & Output Tracking

Cycle-time logging, station bottleneck profiling, and live shift yield across automated assembly cells.

SYS 02

High-Speed Glass Bottle Plant Thermal & Cycle Monitor

Lehr temperature logging, line velocity measurement, and synchronized thermal cycle tracking.

SYS 03

Integrated Bottling & Filling Line OEE Tracker

Real-time throughput and micro-stoppage logging across filling, capping, and carton packaging cells.

SYS 04

Tyre Mould Thermal & Cure-Time Station

Cycle duration measurement, thermal envelope compliance, and out-of-spec alert telemetry.

SYS 05

High-Speed Conveyor 2D Barcode Traceability Cell

Real-time laser scanning verifying batch codes, label orientation, and container-to-database links.

SYS 06

Inline Dynamic Checkweigher & Component Verification

High-speed load-cell comparator flagging underweight containers and missing components prior to packing.